Recently a colleague and I were debating the reality of a fuzzy concept referred to as “green chemistry”. Being in the specialty chemical business, as opposed to the commodity chemical business, our discussion was naturally biased to the medium batch reactor scale. This is no trivial distinction. Raw material consumption and side product streams from commodity continuous-process trains can be astronomical in comparison to batch reaction operations.
There was the suggestion that the whole concept was absurd and was just the latest incarnation of a tree hugging export from CA. I’m a little bit more circumspect about it, but one thing is obvious- economics will be the driver of any green process changeover.
I’m not an expert in the green chemistry field, but some of the concepts seem clear and highly desirable. The goal is to minimize the total chemical insult to the environment. To achieve this, a green process has to be as atom efficient as possible in the assembly of the target product, recycle solvents to the greatest extent possible, avoid all toxic metals (Pb, Hg, Cd, Cr(VI), etc., metals are forever), eliminate fugitive emissions, and probably 6 or 8 other things I can’t think of right now.
As far as I know, certain metals are already on the path to extinction as reagents in chemcial processing- mercury and lead are the obvious ones. The battery industry still uses some unfortunate metals, mostly because of the reality of the electromotive series. There are only so many electrode combinations that are feasble for commercial batteries.
One of the obvious approaches that will get us to a greener chemistry is the continued adoption of catalyzed processes. I’m not thinking about acid protons, I’m thinking of highly selective transition metal catalysts. Synthesis chemistry is about managing reactivity through the choice of appropriate functional groups and the sequence in which they appear. The chemist has to contend with the inverse relationship of reactivity and selectivity. Catalytic reactions form reactive intermediates from otherwise docile functional groups (olefins, boronic acids, or aryl halides, for example) and bring them together into close proximity in the coordination sphere of the metal. This is a kind of tuned reactivity management that reacts functional groups that, absent the catalyst, are relatively inert. All kinds of coupling reactions come to mind- the Suzuki coupling, etc.
Now, to be fair, to get a substrate suitably functionalized for a green transformation might require some brutish and not-so-green chemistry- preparation of specialty aryls, acetylenes, and olefins; borylation reactions; the chemistry needed to make these whizbang ligands for Pd; and, well you get the point. The final greenness has to be measured as the sum of all the green steps from some common level, if not the oil well in Kuwait itself.
Catalysis has the benefit of allowing the activation of relatively inert functionalities for subsequent transformations. Rather than making bulk quantities of highly reactive species, a catalyst can generate it in situ and do the deed straight away. That is certainly in the direction of green.